Forklift battery Lithium Ion 48V TC5207-16

Name: Forklift battery Lithium Ion 48V TC5207-16
Brand: AIM
Price: 9500.00 EUR
Availability: InStock

€9.500,00

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L 825 x W 520 x H 630 mm 48 V 416 Ah

Volt: 48

Cell type: 4PzS500

Year of manufacture: Unknown

Nominal capacity: 21.55 kWh

Length: 825 mm

Width: 520 mm

Height: 630 mm

Remaining capacity: 74 %

Filling system: Yes

Electrolyte circulation (EUW): No

Battery type: Wet (PzS)

Weight: 700 kg

Determine trough dimensions: How to measure your forklift battery correctly

Please measure the length, width, and height of your battery tray. Make sure to enter the dimensions in the order length x width x height. For illustration, here's a diagram of a cuboid.

Length (L) : Measure the longest side of the battery from edge to edge
Width (B) : Measure the shortest side that runs perpendicular to the length.
Height (H) : Measure from the bottom of the battery to the highest point, including terminals or covers.

Note : Dimensions are always given in length x width x height (LxWxH). Please be precise when measuring to ensure the battery fits your device.

Choosing a forklift battery: How to find the right type

The battery type provides information about voltage, capacity, design, cell type, and dimensions. This information can be found directly on the battery's nameplate, which is usually attached to the side of the battery compartment.

The type designation of a forklift battery is composed of several components that define certain properties. For example:

“24V 2 PzS 250”

24V – The nominal voltage of the battery
2 PzS – The cell type (PzS stands for “armor plate traction battery” with liquid electrolyte)
250 Ah – The capacity of the battery in ampere hours (Ah)

The type plate of a forklift battery also contains further information such as:

Battery voltage (V)
Number of cells
Capacity (Ah)
Weight (kg)
Production date and serial number
Amount of acid (for lead-acid batteries)
Energy content (in kWh for modern batteries)

Alternatively, the type designation can also be found in the forklift's vehicle documentation or in the operating manual.

Maintenance tips for a longer lifespan of your forklift battery

Regular maintenance is important for the lifespan and performance of your forklift battery. Follow these tips:

Top up water regularly : Use distilled water and be sure to check the water level after each charging cycle (except for maintenance-free batteries).
Keep the battery clean : Clean the battery surface and terminals regularly to prevent corrosion.
Avoid deep discharge : Charge the battery in good time before the charge level falls below 20%.
Pay attention to charging cycles : Use only suitable chargers and charge the battery fully to extend its service life.
Regular visual inspection : Check the battery for damage, cracks or leaks.

Shipping & Delivery: What you need to know

The choice is yours: Have your battery conveniently delivered to you or pick it up in person from us. Shipping costs, taxes, and any discounts are automatically calculated during checkout.

Do you have any further questions?

Visit our FAQ or contact us.

We are here for you:
Monday – Friday
9:00 to 18:00

t: +4987099004030

Quality through C5 test: We check the capacity of each battery.

Description

Nominal voltage: 48 volts
Battery type: TC5207-16 Lithium-ion (LiFePO4)
Replacement for: 48V 4PzS500 lead-acid batteries
Year of construction: 2019
Nominal capacity: 500 Ah equivalent
Remaining capacity: 100% (C5 tested)
Dimensions (L×W×H): 825 × 520 × 630 mm
Weight: approx. 675 kg (approx. 50% lighter than lead-acid batteries)
Guaranteed charging cycles: 4000 cycles
Special features: Standalone system (no CAN bus required), integrated fire extinguishing system
Charger: Selectable 300A (400V/63A) or 100A (400V/16A)

Compatible forklift models

Direct replacement for all forklifts with 48V 4PzS500 lead-acid batteries:

Jungheinrich electric forklifts

Jungheinrich EFG 213 / EFG 215 / EFG 216
Jungheinrich DFG 316s / DFG 320s
Jungheinrich TFG 316s / TFG 320s
Jungheinrich ETV Series (reach trucks)
All Jungheinrich models with 48V 4PzS500 original battery

Linde electric forklifts:

Linden E 12 / E 14 / E 15 / E 16
Linden E 12-02 / E 14-02 / E 16-02
Linde R Series (reach truck with 4PzS500)
All Linde models with 48V 4PzS500 original battery

Still electric forklifts:

Still RX 20-15 / RX 20-16 / RX 20-18
Still R 20 Series (reach truck)
Still FM-X Series (with 4PzS500)
All Still models with 48V 4PzS500 original battery

Toyota electric forklift:

Toyota 7FBEF 13 / 15 / 16
Toyota 8FBET Series
Toyota Traigo 48 (with 4PzS500)
All Toyota models with 48V 4PzS500 original battery

Clark electric forklifts:

Clark EM 12 / TM 12 / TM 15 / TM 16
Clark CEM 12 S / CTM 12 / CTM 16 S
Clark GEX 16 / GTX 16
All Clark models with 48V 4PzS500 original battery

Crown electric forklifts:

Crown RT3030 / SC3220 / SC4220
Crown SC5320 / SCT6020
Crown ESR Series (with 4PzS500)
All Crown models with 48V 4PzS500 original battery

Yale electric forklift:

Yale ERP Series (with 4PzS500)
Yale MR series (reach truck)
All Yale models with 48V 4PzS500 original battery

Other manufacturers:

Fenwick E14 / E16 / EFP13 / T30
Fiat EU15 / EU3-15
Hyster J series (with 4PzS500 trough size)
BT Levio Series
Caterpillar EP Series
All electric forklifts with 48V 4PzS500 trough dimensions 825×520×630 mm

Important: Lithium-ion replacement for lead-acid batteries - dimensions 825×520×630 mm compatible with standard 4PzS500 trough dimensions!

Features & Equipment

LiFePO4 technology - lithium iron phosphate for maximum safety
Maintenance-free - No water refilling, no acid treatment required
4000 charging cycles guaranteed - 3-4x longer lifespan than lead-acid batteries
Fast charging capability - intermediate charging possible during breaks without loss of capacity
Standalone system - No CAN bus required, universally applicable
Integrated fire extinguishing system - Maximum operational safety
Integrated BMS - Battery Management System protects against overcharging, deep discharging, and overheating.
Lightweight - 675 kg instead of approx. 1400 kg for lead-acid (50% weight reduction)
Constant power output - No voltage drops during discharge
Operating time: Up to 8-10 hours of continuous operation possible
Low self-discharge - <3% per month
Suitable for multi-shift operation - intermediate charging without memory effect
Environmentally friendly - No heavy metals, recyclable
Temperature range: -20°C to +60°C
Charger included - Choice of 300A (400V/63A) or 100A (400V/16A)